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Program Modules 2017-08-08T12:46:19+00:00

What Assets Do You Need Help Managing?

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Solutions to Asset Management

In today’s competitive energy market facilities are faced with challenging hurdles including the reduction of onsite engineers, aging workforces and equipment, and the need to remain competitive in a challenging global energy market. Plant managers are routinely faced with the complex task of determining the current condition of their equipment, forecasting outage budgets and schedules, and performing risk assessments. Additionally, insurance companies are increasingly requiring evidence of inspection and maintenance records that are not always up-to-date or readily available.

Resulting in fewer people with more responsibilities!!!

To address these trends, Thielsch Engineering developed the 4-SYTE System Strategy program as a highly effective tool for asset management of the critical components in your power facility. The 4-SYTE System Strategy is an online, 3-dimensional, interactive data management program that allows plant managers and corporate planners to access their account via a secure website and manage all previous inspections, repairs, and recommendations as well as construction, design, and operational data associated with any section of the critical boiler components in their facilities. Using this program, our engineers apply their expertise in root cause analysis and failure prevention to develop a unit specific strategy for improved reliability and risk management.

The 4-SYTE program provides affordable start-up and maintenance with no requirements to purchase or install software. It also provides data access, storage, and protection. In addition, it allows for customized searches and report generation.

Color Coding of materials, along with 3-dimensional referencing, allows for easy identification of locations of interest.  This can be seen on the pull-out section above easily identifying dissimilar weld locations.

Thielsch Engineering, Inc. has spent the past 30 years working with America’s power producers and advanced manufacturers to ensure safety, reliability and profitability. Every producing facility must have a system in order to better manage overall operations and the use of a data management plan such as our proprietary program 4-SYTE System Strategy offers control and real-time solutions from anywhere in the world. The combined process of integrated engineering that includes unit specific education, observation, tracking, proper maintenance and data collection provides a modern approach to a complex and highly competitive market.

4-SYTE  Boiler Reliability Program provides:

  • Simplified planning & budgeting
  • Insight to determine the existing condition of equipment
  • Foresight to maintain equipment & budget future outages
  • Enables easy location of each component
  • Data Access, Data Warehousing, & Data Protection
  • Customizable searches & report generation
  • Track and monitor inspections
  • Track and Monitor Tube Failures and Replacements
  • Color Coding of Materials
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Heat Recovery Steam Generators

Another operating system widely being utilized in the industry today is the combined cycle HRSG. HRSG’s are typically classified into one of two types defined by the orientation of the exhaust gas flow: horizontal or vertical. Most HRSG’s in North America are horizontal arrangements which feature natural circulation, typically consisting of multi-pressure steam systems – high-pressure (HP), intermediate-pressure (IP), and low-pressure (LP). Smaller units, such as peaking plants, may have a dual pressure system. Larger, triple pressure units often add a reheat system to further boost the overall cycle’s thermal efficiency. These new breeds of HRSG’s were designed to operate at substantially higher flue-gas temperatures and steam pressures utilizing advanced, and for the most part, untested, boiler steels. The end result of these advances have yielded higher combined cycle efficiencies, however, they have also created higher thermal stresses, fatigue cracking, creep damage, and corrosion concerns, particularly as units designed for base load were forced into cycling duty. These problems can manifest themselves within a few short years of commissioning and cause expensive and time-consuming repairs, making the need for a tracking and management program even more of a necessity.

Customizable Reporting

  • Search from pull down menu
  • Drill down to detail level
  • Search Results Exportable to Excel
  • Data Entry Protocol = Accurate Search Results

Fully Interactive 3-D Models

  • Scale Models
  • Measure
  • Mark-Up
  • Drill Down
  • Damage and Failure Location Color Mapping
  • Color-Coded for Material Reference

Access Design and History

  • Latest inspection history
  • Material Specs
  • Temp and Pressure
  • Min Wall Calculations
  • Recommendations
  • Failure & Repair or Replacement history

“Our aim is to provide the best possible and most costeffective service. If we can make a customer successful, we are successful. Our goal is to make more profitable and successful customers.”
– Helmut Thielsch

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Aboveground Storage Tank Management

If you are the owner or operator of a qualified facility with aboveground oil storage containers, you must inspect these containers for integrity on a regular basis in accordance with industry standards. With over 30 years of experience in the inspection of pressure equipment, we supply highly specialized expertise and the industry knowledge necessary to help you maintain the integrity of your critical pressure vessels. 4-SYTE provides an inspection and data management system to track and record your required storage tank inspections.

Customizable Reporting

  • Search from pull down menu
  • Drill down to detail level
  • Search Results Exportable to Excel
  • Data Entry Protocol = Accurate Search Results

Fully Interactive 3-D Models

  • Scale Models
  • Measure
  • Mark-Up
  • Drill Down
  • Damage and Failure Location Color Mapping
  • Color Coded for Material Reference

Access Design and History

  • Latest inspection history
  • Material Specs
  • Temp and Pressure
  • Min Wall Calculations
  • Recommendations
  • Failure & Repair or Replacement history

“Our aim is to provide the best possible and most costeffective service. If we can make a customer successful, we are successful. Our goal is to make more profitable and successful customers.”
– Helmut Thielsch

Request DEMO

Trusted Partners

Join our group of valued clients and start realizing the benefits of having a program that works FOR YOU, rather than YOU working for IT.

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Start using your time more wisely today by using 4-SYTE!

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